Downtime, or any period of time when a machine is not in production, is the largest source of lost production time for most manufacturers. As obvious as downtime is when it occurs, most companies seriously underestimate their true downtime costs—in fact, over 80% of companies aren’t able to accurately calculate… Read More
6 Ways to Encourage Manufacturing Efficiency
Industries of all kinds rely heavily on the efficiency of their manufacturing for both the quality of their products, and keeping the costs of those products reasonable for their consumers—because we all know, the less efficient (and therefore more expensive) your manufacturing process, the more expensive your products have to… Read More
Two Main Problems Power Plant Managers Face Every Day
Power plant managers have to do a balancing act, juggling multiple things in order to keep their plants running efficiently and keeping stakeholders happy. The trouble is, there are so many problems a plant manager faces on a day-to-day basis that it can be difficult to keep on top of… Read More
The Benefits of Overfire Air and Flue Gas Recirculation Systems
When it comes to boilers, efficiency is the name of the game. Lower efficiency leads to worse performance, which impacts the revenue and profit margin of a plant, either directly (for a power plant) or indirectly (for a steel plant, pulp & paper mill, etc.). Stokers have a lot to… Read More
How to Increase Heat Rate in Coal Power Plants
Heat rate, as any power plant engineer knows, is the amount of energy a plant has to expend in order to generate a unit of work or electricity. It’s expressed in Btu/kWh, or how many Btu/hr of energy are needed to generate one kW. For decades, the gold standard of… Read More
Metal vs. Fabric Expansion Joints: Which Is Better?
When it comes to choosing the right type of expansion joint for your plant, it can be hard to know whether metal or fabric is the best option. The answer really depends on your needs, so let’s take a look at the various situations in which you might opt for… Read More
How Does U.S. Coal Power Plant Efficiency Stack Up?
When it comes to coal power plants, efficiency is the name of the game. Ultimately, more efficiency means fewer bottom-line costs. Higher efficiency ratings mean that coal is more competitive against natural gas and renewables. All other things considered equal, pursuing higher efficiency can be one of the best decisions… Read More
EPA Announces New Final Rule on Power Plant Discharges
On September 30, the EPA released a new final rule that will impact over 1,080 gas, coal, and nuclear power plants – as well as any new plants that come online – when it comes to power plant discharges and ash handling. The rule, a modification for existing regulation 40… Read More