ProcessBarron is an industry leader in hoppers and ash handling systems, providing rugged, high-temperature solutions engineered for the harsh, abrasive environments found in solid fuel–fired power and industrial facilities. Our systems are designed to safely collect, convey, and discharge ash while minimizing maintenance, downtime, and environmental exposure.
We specialize in custom-engineered fly ash and bottom ash handling systems for fuels such as biomass, coal, TDF, RDF, and other solid fuels, delivering reliable performance in the most demanding operating conditions.
ProcessBarron designs and manufactures fly ash handling systems built around heavy-duty drag conveyor technology. These systems are uniquely suited for high-temperature and highly abrasive ash streams, where reliability and containment are critical.
Our fly ash conveyor systems feature:
The robust design and precision engineering of our fly ash handling equipment deliver exceptional durability, reliable operation, and long service life, even in continuous-duty applications.
In addition to fly ash systems, ProcessBarron provides highly engineered bottom ash handling solutions designed to integrate seamlessly with a wide range of boiler configurations. Each system is custom-designed to meet the specific operating requirements of the plant.
We provide bottom ash handling systems for:
Depending on application requirements, ProcessBarron incorporates proven technologies such as:
ProcessBarron’s bottom ash submerged drag chain conveyors are engineered for extreme service conditions. These systems utilize dual-strand drag chains designed for maximum durability in wet, abrasive environments.
Key design features include:
This proven design ensures consistent ash removal, reduced chain wear, and long-term system reliability, even under continuous operation.
ProcessBarron delivers complete ash handling and hopper solutions, from engineering and fabrication to installation and long-term support. Our systems are designed to withstand high temperatures, abrasive materials, and demanding duty cycles while maintaining safe, efficient operation.
By choosing ProcessBarron, facilities benefit from:
Our focus on durability, safety, and performance helps plants reduce downtime, improve ash handling efficiency, and extend equipment life.
ProcessBarron also provides replacement parts and spare components for ash handling systems, including:
All components are engineered to meet the same high durability and performance standards as our original equipment.
ProcessBarron systems handle ash from coal, biomass, RDF, TDF, and other solid fuels.
Fly ash conveyors use fully sealed trough designs to prevent ash from escaping into the atmosphere.
Absolutely. Our drag chain and submerged conveyor systems are specifically designed for extreme heat and abrasive conditions.
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