Turbine Generators

Engineered for Efficiency. Built for Industrial Reliability. Optimized for Variable Process Loads.

ProcessBarron provides complete steam turbine solutions for industrial facilities, including backpressure steam turbine generators and fully integrated turbine skid packages.

Our systems convert high-pressure steam into electricity while supplying process heat, dramatically improving energy efficiency and reducing fuel consumption and CO₂ emissions compared to conventional combined cycle power plants.

Steam Turbine Integration Capabilities

Turnkey Solutions for Industrial Process Plants

ProcessBarron integrates all critical components of a turbine system:

Steam turbine and generator packages
Driven equipment (fans, pumps, compressors)
Lube oil and control systems
Balance of Plant scope, including bypass piping, desuperheating, electrical design, and civil integration
Optional condensers, cooling towers, and pumps for condensing applications

Get Started with Turbine Skids

Why Plants Choose ProcessBarron:

Process Expertise: Analyze annualized steam load profiles, not just single-point data
Driven Equipment Knowledge: Ensure proper integration with pumps, fans, and blowers
OEM Flexibility: Select turbines from any OEM to match process conditions and loads
US Manufacturing Advantage: Manufacture auxiliary systems domestically for tax incentives and rapid support

Steam Turbine Types

Designed for Industrial Performance and Maintenance-Friendly Operation

Single-Stage Turbines: Efficient backpressure designs for generators, feedwater pumps, and fans (50–70% efficiency)
Multi-Stage Turbines: Backpressure and condensing applications up to 85% efficiency
Extraction-Condensing & Extraction-Backpressure Turbines: Multiple outlet steam conditions for variable plant needs (e.g., sawmills, pulp & paper, ethanol plants)

Get Started with Steam Turbines

Services for Steam Turbine Generators

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Installation:

Complete oversight, including piping layout, foundations, alignment, and electrical integration

Performance Testing:

Optimizing steam turbine equipment to match process conditions

Repairs & Upgrades:

Routine maintenance, component replacement, major overhauls, and efficiency upgrades

Aftermarket Support:

Field service, spare parts, and continued technical assistance

Why ProcessBarron Stands Out

Get Steam Turbine Integration

Application Knowledge:

Integrates turbines across variable industrial loads, maximizing efficiency

US Manufacturing Advantage:

Domestic production of auxiliary systems ensures quality and support

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Generator Expertise:

Optimized generator selection for performance, cooling, and compliance

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Custom Control Systems:

US-made interfaces tailored to operator familiarity and safety

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Comprehensive Aftermarket Services:

Inspections, maintenance, repair, and rebuilds ensure turbine longevity

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Frequently Asked Questions

What is a backpressure steam turbine generator (STG)?

A backpressure STG generates electricity and exhausts steam for process heating, maximizing the efficiency of energy use in industrial facilities.

Steam is used twice instead of once, maximizing efficiency.

How efficient are backpressure turbines compared to combined cycle power plants?

Backpressure STGs typically consume about 3,600 Btu/kWh, roughly half the fuel of a conventional combined cycle plant (7,146 Btu/kWh), reducing CO₂ emissions by approximately 0.48 lb/kWh.

What is included in a ProcessBarron turbine package?

Packages include the turbine, generator or mechanical drive, driven equipment (fans, pumps, compressors), lube oil system, control system, bypass piping, civil and electrical design, and Balance of Plant components.

Can ProcessBarron integrate turbines from any OEM?

Yes, we select the best turbine for your process conditions and equipment requirements, ensuring optimal performance over variable load profiles.

Are these turbines suitable for variable industrial loads?

Absolutely. We analyze your process data over the annualized period, not just single-point loads, to maximize kWh production and efficiency.

What types of turbines are available?

We offer single-stage, multi-stage, extraction-backpressure, and extraction-condensing turbines for industrial applications, tailored to your plant’s steam conditions.

Does ProcessBarron provide installation and service?

Yes. Our in-house team handles installation, alignment, electrical control integration, performance testing, maintenance, repairs, and upgrades.

Does ProcessBarron offer long-term service agreements?