Power Blocks from ProcessBarron simplify steam turbine installation by delivering a complete, pre-engineered power generation package on a single structural steel baseframe. Every major system, including the steam turbine, generator, lubrication system, controls, and interconnecting piping, is assembled, aligned, wired, and tested before leaving our facility.
Instead of coordinating multiple vendors and extensive field assembly, your installation team simply connects steam, power, cooling water, and instrument air. The result is faster installation, lower labor costs, reduced outage duration, and a more predictable startup.
A factory-packaged power system eliminates much of the complexity associated with traditional field-built turbine installations.
Assembly and testing are completed in a controlled manufacturing environment where alignment, piping, and electrical systems can be thoroughly inspected before shipment.
Each Power Block is configured specifically for your steam conditions, process requirements, available space, and desired power output.
Every ProcessBarron Power Block arrives as a fully integrated package with all major equipment installed, aligned, and ready for connection.
Our standard package includes:
Steam Turbine & Generator
The steam turbine and generator are factory-mounted and precision-aligned on a structural steel baseframe, eliminating time-consuming field alignment and reducing installation risk.
Complete Lubrication System
The integrated lube oil system includes:
Everything is installed, piped, and ready to fill and operate.
Integrated Digital Controls
All controls are factory wired, programmed, and tested prior to shipment.
To ensure reliable startup and long-term turbine protection, each package includes:
Factory-Installed Piping & Instrumentation
Interconnecting piping, valves, and instrumentation are installed, labeled, and wired to junction boxes before shipment, significantly reducing field installation work.
Simple Site Connections
Once delivered, your installation team only needs to connect:
With minimal field connections required, startup is faster and installation is considerably simpler than traditional field-built systems.
Our systems are commonly installed in:
Large 7–12.5 MW backpressure turbine packages replace aging equipment while minimizing disruption to existing turbine buildings and production schedules.
Smaller 500 kW to 10+ MW systems provide an economical solution for electrical generation or mechanical drive applications while supporting plant utility demands.
Backpressure turbine packages from 25 kW to 20+ MW generate electricity while simultaneously supplying regulated process steam for plant operations.
Every Power Block is assembled in our Pelham, Alabama manufacturing facility under controlled conditions.
Factory testing reduces startup time, improves installation quality, and gives plant personnel confidence that the equipment will perform as designed from the first startup.
ProcessBarron provides more than individual turbine components—we engineer complete power generation systems that simplify installation and improve long-term reliability.
Every Power Block is designed around your facility’s operating conditions and integrates the turbine, generator, lubrication system, controls, piping, instrumentation, and structural base into one cohesive package.
From engineering and manufacturing through factory testing, installation support, commissioning, and long-term service, ProcessBarron serves as your single-source partner for packaged steam turbine power systems.
